Customer Challenge
A customer in India approached FH looking
for a more efficient and reliable pit furnace fixture. Their existing fixtures
were heavy, consumed too much energy, and had safety risks due to unstable
basket sides. They required a redesigned fixture—with
working dimensions ∅2100x1500 mm—that could increase productivity while reducing operating costs.
Our Approach
FH’s sales and engineering teams began with
efficient, direct communication to fully understand the customer’s process and
furnace conditions. Leveraging our expertise in fixture design, material
technology, and manufacturing, we developed a customized pit furnace
fixture tailored to their load requirements and operating environment.
Results & Advantages Delivered
1. Higher Load Capacity
Through optimized design, we reduced the fixture weight by 25%, allowing the customer
to load more parts per cycle and improve furnace utilization.
2. 35% Energy Cost Reduction
A lighter fixture significantly reduced
energy consumption during heat treatment, helping the customer achieve 35%
savings in energy costs.
3. Improved Safety
To prevent parts from falling during processing, we designed customized basket sides, greatly enhancing operational safety.
4. Longer Service Life
The upgraded design and materials increased
the fixture’s durability, extending its service life and reducing replacement
costs.
Customer Impact
The customer now benefits from safer
operations, higher output per cycle, and lower running costs — a clear
demonstration of how FH’s customized engineering solutions create long-term
value.